CNC BMT Driven (Live) Tool Holder / Block

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CNC BMT Driven (Live) Tool Holder / Block


CNC BMT Driven (Live) Tool Holder / Block



CNC BMT Driven (Live) Tooling

📌 Purpose:

CNC BMT Driven (Live) Tooling is a robust and precise toolholding system used in CNC turning centers, especially in mill-turn machines. "BMT" stands for Base Mount Tooling, and it's known for its rigid mounting, high repeatability, and minimal setup time—making it ideal for heavy-duty and high-precision machining.

v  What Makes BMT Live Tooling Unique?

Ø  Direct turret mounting: BMT holders bolt directly to the turret face using four screws and alignment keys, eliminating the need for manual alignment like in VDI systems.

Ø  Live (Driven) Tools: These tools are powered by the machine’s turret to perform milling, drilling, and tapping while the workpiece remains stationary.

Ø  High rigidity: The fixed mounting ensures better stability and surface finish, especially during aggressive cutting operations.

v  Types of BMT Live Tool Holders

Ø  Axial (Face) Holders: Tool axis is parallel to the spindle used for face drilling or tapping.

Ø  Radial Holders: Tool axis is perpendicular to the spindle ideal for side milling or cross drilling.

Ø  Multi-position Holders: Allow multiple tools in one holder for increased flexibility.

v  Advantages Over VDI

Feature

BMT Tooling

VDI Tooling

Mounting

Bolted directly to turret face

Inserted into turret slot

Alignment

Self-aligning with keys

Requires manual alignment

Rigidity

Higher (better for heavy cuts)

Moderate

Setup Time

Faster, no indicating needed

Slower due to alignment

v  Compatibility : BMT tooling is available in various sizes (e.g., BMT45, BMT55, BMT65, BMT75, BMT85) to match different turret configurations. It's commonly used in machines from brands like Doosan, Mazak, Okuma, and Mori Seiki.

🏗️ Machine Compatibility:

CNC live tooling systems can be seamlessly integrated with:

v  CNC turning centers & CNC lathe with live tooling facility – enabling milling, drilling, and tapping operations alongside turning.

v  Modern CNC turn-mill machines – designed for high-rigidity live tooling (BMT/PTI) and quick-change systems (VDI).

v  CNC machining centres for specific applications

v  Common manufacturers that support live tooling – Haas, DMG-Mori, Mazak, Okuma, Emag, LMW




Two Types of Cooling Methods for CNC Tool Holders

  1. External Cooling – Uses nozzles to direct coolant onto the cutting area from outside the tool holder.
  2. Through-Tool (Internal) Cooling – Delivers coolant directly through the tool holder and cutting tool, reaching the cutting edge more efficiently.

🎯 How to Read the Height Dimension of Live Tools

This infographic provides a critical guide for CNC programmers and setup machinists on how to correctly measure and input the "H" dimension (Height offset) for driven (live) tools. Getting this dimension wrong can lead to tool collisions or incorrect machining depths.

The image differentiates between two main types of live tools: Radial (Angle) and Axial (Straight).

1. Radial (90°) Tool Holders

v  Configuration: The tool output is at a 90-degree angle to the mounting shank. These are used for operations like cross-drilling or milling on the diameter of a part.

v  H Dimension Definition:

Ø  "On an angle style tool the H dimension is the distance from the flush mounting face to the centerline of the collet."

v  Visual Reference: In the top diagram, the red arrow marked H = 72 mm starts at the flat face where the holder mounts to the turret and ends exactly at the center axis of the rotating collet nut. This value effectively tells the machine "how far out" the center of the drill or mill is from the turret face.

2. Axial (0°) Tool Holders

v  Configuration: The tool output is straight, in line with the mounting shank. These are used for face drilling or tapping.

v  H Dimension Definition:

Ø  "On a straight style tool the H dimension is the distance from the flush mounting face to the end face of the collet."

v  Visual Reference: In the bottom diagram, the red arrow marked H = 55 mm measures the total length from the turret mounting face to the very tip of the collet nut.

v  Important Note: Unlike the radial tool where you measure to a centerline, here you measure to a face. This offset usually needs to be added to the length of the drill bit itself to get the total tool length offset (Geometry Offset).

Summary for Setup

v  Radial (Angle): H = Distance to Centerline.

v  Axial (Straight): H = Distance to Face (Nut).

Correctly identifying these values in the tool catalog or measuring them on the bench is essential for populating the CNC machine's tool offset page correctly.


🔩 CNC BMT Driven (Live) Tool Holder as per DIN 1809 


Model

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

R

BMT-45

58

58

15

4

M8

10

75

75

45

35

14

84

60

40

6

8.5

BMT-55

64

64

15

4

M10

14

85

85

55

40

16

104

75

30

8

8.5

BMT-65

70

73

18

5

M12

15

94

94

65

45

18

112

83

32

10

14

BMT-75

90

90

25

5

M12

15

112

112

75

55

23

110

80

43

14

15

BMT-85

100

100

25

5

M12

18

125

125

85

65

33.5

140

100

43

16

20

 

v  🧰 TACO BMT Driven (Live) Tool Holders

Ø  Axial (0 Degrees) Driven (Live) Tool Holders: Tool axis is parallel to the spindle (ideal for face drilling).

¨       BMT Turret Axial (0 Degrees) Driven (Live) PTI Tool Holders: 



¨       BMT Turret Axial (0 Degrees) Driven (Live) PTI Tool Holders:



Model [ Description ] Live

Bolt Pattern

PTI

ØD

L1

L2

L3

W

H

I [Ratio]

Nmax RPM

T Nm

BMT-45 Axial PTI4 [C4]

58 x 58

C4

82

75

60

84

70

41

1:1

5000

40

BMT-45 Axial PTI4 [C5]

58 x 58

C5

98

85

60

84

 

75

49

1:1

4000

70

BMT-45 Axial PTI4 [C6]

58 x 58

C6

110

95

60

84

85

58

1:1

3000

100

BMT-55 Axial PTI‐5 [C4]

64 x 64

C4

82

75

75

104

 

70

41

1:1

5000

40

BMT-55 Axial PTI‐5 [C5]

64 x 64

C5

98

85

75

104

75

49

1:1

4000

70

BMT-55 Axial PTI‐5 [C6]

64 x 64

C6

110

95

75

104

85

58

1:1

3000

100

BMT-65 Axial PTI‐6 [C4]

70 x 73

C4

82

75

83

112

70

41

1:1

5000

40

BMT-65 Axial PTI‐6 [C5]

70 x 73

C5

98

85

83

112

75

49

1:1

4000

70

BMT-65 Axial PTI‐6 [C6]

70 x 73

C6

110

95

83

112

85

58

1:1

3000

100

BMT-75 Axial PTI‐6 [C4]

90 x 90

C4

82

75

80

110

70

41

1:1

5000

40

BMT-75 Axial PTI‐6 [C5]

90 x 90

C5

98

85

80

110

75

49

1:1

4000

70

BMT-75 Axial PTI‐6 [C6]

90 x 90

C6

110

95

80

110

85

58

1:1

3000

100



¨       BMT Turret Axial (0 Degrees) Driven (Live) ER Tool Holders:



¨       BMT Turret Axial (0 Degrees) Driven (Live) ER Tool Holders: [DIN 1809]



Model [ Description ] Live

Collet Range 

Bolt Pattern

[A X B] mm

C

D

E

[G X H] mm

H1

BMT-45 Axial ER-25

3-16

58 x 58

60

84

6

75 x 75

56

BMT-45 Axial ER-25

3-16

58 x 58

60

84

6

75 x 75

65

BMT-55 Axial ER-25

3-16

64 x 64

75

104

8

85 x 85

61

BMT-55 Axial ER-32

3-20

64 x 64

75

104

8

85 x 85

62

BMT-55 Axial ER-25

3-16

64 x 64

75

104

8

85 x 85

60

BMT-55 Axial ER-32

3-20

64 x 64

75

104

8

85 x 85

77

BMT-65 Axial ER-32

3-20

70 x 73

83

112

10

94 x 94

66

BMT-65 Axial ER-32

3-20

70 x 73

83

112

10

94 x 94

66

BMT-75 Axial ER-32

3-20

90 x 90

80

110

14

112 x 112

85

BMT-75 Axial ER-40

3-30

90 x 90

80

110

14

112 x 112

90

BMT-85 Axial ER-50

10-34

100 x 100

100

140

16

125 x 125

104


Model [ Description ] Live

Ød BMT

Ød1

Nmax RPM

S [ER]

T Nm

I [Ratio]

NUT

BMT-45 Axial ER-25

45

14

8000

ER25

25

1:1

EXT

BMT-45 Axial ER-25

45

14

6000

ER25

25

1:1

INT

BMT-55 Axial ER-25

55

15

8000

ER25

40

1:1

EXT

BMT-55 Axial ER-32

55

15

8000

ER32

40

1:1

EXT

BMT-55 Axial ER-25

55

15

6000

ER25

40

1:1

INT

BMT-55 Axial ER-32

55

15

6000

ER32

40

1:1

INT

BMT-65 Axial ER-32

65

18

6000

ER32

70

1:1

EXT

BMT-65 Axial ER-32

65

18

5300

ER32

70

1:1

INT

BMT-75 Axial ER-32

75

23

4000

ER32

100

1:1

EXT

BMT-75 Axial ER-40

75

23

4000

ER40

100

1:1

EXT

BMT-85 Axial ER-50

85

33.5

4000

ER50

210

1:1

EXT

"BMT driven tool holders can be manufactured according to customer-provided drawings."


¨       BMT Turret Axial (0 Degrees) Driven (Live) QA Tool Holders:

¨        


Ø  Radial (90 Degrees) Driven (Live) Tool Holders: Tool axis is perpendicular to the spindle (used for side milling or drilling).

¨       BMT Turret Radial (90 Degrees) Driven (Live) PTI Tool Holders:


¨       BMT Turret Radial (90 Degrees) Driven (Live) PTI Tool Holders:


Model [ Description ] Live

Bolt Pattern

PTI

L1

L2

L3

L4

L5

W

H

I [Ratio]

Nmax RPM

T Nm

BMT-45 Radial PTI4 [C4]

58 x 58

C4

51

75

75

60

84

30

38

1:1

5000

40

BMT-45 Radial PTI4 [C5]

58 x 58

C5

51

75

75

60

84

 

30

38

1:1

4000

70

BMT-45 Radial PTI4 [C6]

58 x 58

C6

51

75

75

60

84

30

38

1:1

3000

100

BMT-55 Radial PTI‐5 [C4]

64 x 64

C4

53

85

82

75

104

 

40

41

1:1

5000

40

BMT-55 Radial PTI‐5 [C5]

64 x 64

C5

53

85

82

75

104

40

41

1:1

4000

70

BMT-55 Radial PTI‐5 [C6]

64 x 64

C6

53

85

82

75

104

40

41

1:1

3000

100

BMT-65 Radial PTI‐6 [C4]

70 x 73

C4

55

95

92

83

112

50

55

1:1

5000

40

BMT-65 Radial PTI‐6 [C5]

70 x 73

C5

55

95

92

83

112

50

55

1:1

4000

70

BMT-65 Radial PTI‐6 [C6]

70 x 73

C6

55

95

92

83

112

50

55

1:1

3000

100

BMT-75 Radial PTI‐6 [C4]

90 x 90

C4

55

95

92

80

110

50

55

1:1

5000

40

BMT-75 Radial PTI‐6 [C5]

90 x 90

C5

55

95

92

80

110

50

55

1:1

4000

70

BMT-75 Radial PTI‐6 [C6]

90 x 90

C6

55

95

92

80

110

50

55

1:1

3000

100

¨       BMT Turret Radial (90 Degrees) Driven (Live) ER Tool Holders:

¨       BMT Turret Radial (90 Degrees) Driven (Live) ER Tool Holders: [DIN 1809]


Model [ Description ] Live

Collet Range 

Bolt Pattern 

[A X B] mm

C

D

E

[G X H] mm

CH

H1

BMT-45 Radial ER-20

3-13

58 x 58

60

84

6

75 x 75

65

95

BMT-45 Radial ER-25

3-16

58 x 58

60

84

6

75 x 75

65

95

BMT-55 Radial ER-25

3-16

64 x 64

75

104

8

85 x 85

60

94

BMT-55 Radial ER-25

3-16

64 x 64

75

104

8

85 x 85

70

104

BMT-55 Radial ER-32

3-20

64 x 64

75

104

8

85 x 85

70

104

BMT-55 Radial ER-25

3-16

64 x 64

75

104

8

85 x 85

85

119

BMT-55 Radial ER-32

3-20

64 x 64

75

104

8

85 x 85

85

119

BMT-55 Radial ER-25

3-16

64 x 64

75

104

8

85 x 85

60

94

BMT-55 Radial ER-25

3-16

64 x 64

75

104

8

85 x 85

70

104

BMT-55 Radial ER-32

3-20

64 x 64

75

104

8

85 x 85

70

104

BMT-55 Radial ER-25

3-16

64 x 64

75

104

8

85 x 85

85

119

BMT-55 Radial ER-32

3-20

64 x 64

75

104

8

85 x 85

85

119

BMT-65 Radial ER-32

3-20

70 x 73

83

112

10

94 x 94

72

110

BMT-65 Radial ER-32

3-20

70 x 73

83

112

10

94 x 94

100

138

BMT-65 Radial ER-40

3-30

70 x 73

83

112

10

94 x 94

100

143

BMT-65 Radial ER-32

3-20

70 x 73

83

112

10

94 x 94

72

110

BMT-65 Radial ER-32

3-20

70 x 73

83

112

10

94 x 94

100

138

BMT-75 Radial ER-32

3-20

90 x 90

80

110

14

112 x 112

60

105

BMT-75 Radial ER-40

3-30

90 x 90

80

110

14

112 x 112

110

155

BMT-85 Radial ER-50

10-34

100 x 100

100

140

16

125 x 125

85

137


Model [ Description ] Live

L1

L2

Ød BMT

Ød1

Nmax RPM

S [ER]

T Nm

I [Ratio]

NUT

BMT-45 Radial ER-20

63

51.5

45

14

8000

ER20

25

1:1

INT

BMT-45 Radial ER-25

85

51.5

45

14

8000

ER25

25

1:1

EXT

BMT-55 Radial ER-25

100

52.5

55

15

6000

ER25

40

1:1

EXT

BMT-55 Radial ER-25

100

52.5

55

15

6000

ER25

40

1:1

EXT

BMT-55 Radial ER-32

101

52.5

55

15

6000

ER32

40

1:1

EXT

BMT-55 Radial ER-25

100

52.5

55

15

6000

ER25

40

1:1

EXT

BMT-55 Radial ER-32

101

52.5

55

15

6000

ER32

40

1:1

EXT

BMT-55 Radial ER-25

76

52.5

55

15

6000

ER25

40

1:1

INT

BMT-55 Radial ER-25

76

52.5

55

15

6000

ER25

40

1:1

INT

BMT-55 Radial ER-32

78

52.5

55

15

6000

ER32

40

1:1

INT

BMT-55 Radial ER-25

76

52.5

55

15

6000

ER25

40

1:1

INT

BMT-55 Radial ER-32

78

52.5

55

15

6000

ER32

40

1:1

INT

BMT-65 Radial ER-32

96

57.5

65

18

6000

ER32

70

1:1

EXT

BMT-65 Radial ER-32

96

57.5

65

18

6000

ER32

70

1:1

EXT

BMT-65 Radial ER-40

115

74

65

18

5000

ER40

70

1:1

EXT

BMT-65 Radial ER-32

83.5

59

65

18

6000

ER32

70

1:1

INT

BMT-65 Radial ER-32

83.5

59

65

18

6000

ER32

70

1:1

INT

BMT-75 Radial ER-32

105.5

64

75

23

4000

ER32

100

1:1

EXT

BMT-75 Radial ER-40

105.5

64

75

23

4000

ER40

100

1:1

EXT

BMT-85 Radial ER-50

129

70.5

85

33.5

4000

ER50

210

1:1

EXT

"BMT driven tool holders can be manufactured according to customer-provided drawings."



¨       BMT Turret Radial (90 Degrees) Driven (Live) QA Tool Holders:

¨        

 “Live Tooling is provided upon request at a specified ratio.”

RATIO EXAMPLE

in RPM

out RPM

1:1

6000

6000

1:2

6000

12000

1:3

5000

15000

2:1

6000

3000


📌 Important Ordering Note – Live Tooling

v  Availability: Live Tooling is supplied only upon request.

v  Specification: Orders must specify the required ratio along with all relevant technical parameters.

v  Lead Time: Additional processing time may be required; please confirm delivery schedules in advance.

v  Customization: Any variation from standard ratios must receive prior approval before order confirmation.

v  Responsibility: Incomplete or unclear order details may result in delays.

v  Production: Manufacturing will commence only after receipt of advance payment and final drawing approval.

v  Order Requirement: Customers must provide Turret technical details (Drive/Coupling specifications) to finalize product design.



TOOLS AND APPLIANCES CORPORATION

BLOCK NO.: 135/2, BILESHWARPURA, P.O. CHHATRAL - 382729,

TA. KALOL ( N.G.), DIST. GANDHINAGAR.

MO. 6355213404, 6355251586,

Email :- taco@imitoolsindia.com, salestaco@imitoolsindia.com.

TACO