Die Holder DH

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Die Holder DH


External Threading Die Holder DH



Die-Holder Model: DH

📌 Purpose:

Die Holder Model DH – Versatile Threading Solution: The Die Holder Model DH transforms a standard tapping attachment into a high-efficiency threading tool with a simple die-holder insertion. This smart integration enables dual-purpose functionality tapping and threading without changing machines. It’s a cost-saving, space-efficient choice for any machine shop aiming to boost productivity with minimal setup.

🏗️ Machine Compatibility:

Model DH Die Holder can be seamlessly mounted on:

v  Drilling machines and Milling machines

v  Radial drilling machines [ In manual Mode ]

v  CNC, VMC and HMC machines

v  Electric tapping machine




🛠️ DH Die Holder Technical Data

Model

OD Size (ØD)

Threading Capacity (mm)

Threading Capacity (inch)

Thread Length

Shank Dia (ØD1) (MM) X Square (E) (MM)

Suitable For

DH - Approx Weight (Kg.)

DH-1

13/16"

3 – 7 mm

1/8” – 1/4”

35 mm

10 X 8 mm

TCN1, TCNR1, TCNF1 [QA1-M-10 (3/8")], TK1/HR2 [S-222], HRF2 [QA1- M-10 (3/8")]

0.150 Kg.

DH-1

1"

3 – 7 mm

1/8” – 1/4”

35 mm

10 X 8 mm

TCN1, TCNR1, TCNF1 [QA1- M-10 (3/8")], TK1/HR2 [S-222], HRF2 [QA1- M-10 (3/8")]

0.160 Kg.

DH-2

1"

6 – 10 mm

1/4” – 3/8”

38 mm

12.50 X 10 mm

TCN2, TCNR2, TCNF2 [QA40-M-16 (5/8")], TK2/HR3 [S-453], HRF3 [QA40- M-16 (5/8")]

0.200 Kg.

DH-3

1-5/16"

6 – 14 mm

1/4” – 9/16”

40 mm

14 X 11.20 mm

TCN3, TCNR3, TCNF3 [QA40-M-18/M-20 (3/4")], TK2/HR3 [S-453], HRF3 [QA40- M-18/M-20 (3/4")]

0.330 Kg.

DH-4

1-1/2"

10 – 18 mm

3/8” – 3/4”

40 mm

14 X 11.20 mm

TCN4-5, TCNR4-5, TCNF4-5 [QA3- M-18/M-20 (3/4")], TK3/HR4 [S-613], HRF4 [QA3- M-18/M-20 (3/4")]

0.350 Kg.

📝 Important Ordering Note: DH Supplied without Die.

Engineered for reliability, speed, and precision in high-performance threading operations.

🤖 Smart Function:

🧭 Function

📖 Description

🎯 Benefit

🧰 Universal Machine Fit

Compatible with drilling, milling, radial drilling, CNC, VMC, HMC, and electric tapping machines

Maximizes adaptability across conventional and advanced machining systems

🔁 Bidirectional Threading

Supports both right-hand and left-hand threads with dedicated dies

Expands threading capability for diverse applications

🔧 Die Compatibility

Accepts all standard HSS dies; only correct die size required

Simplifies tooling and reduces inventory costs

🧪 Material Suitability

Optimized for MS, CI casting, low carbon steel, aluminum, copper, and steel

Ensures reliable threading across common industrial metals

💲 Cost-Efficient Threading

Enables precise, high-speed threading across multiple sizes using one holder

Minimizes tooling costs and boosts productivity

Quick & Easy Installation

Shank diameter and square size match standard tap dimensions; QA system for rapid tap replacement

Reduces setup time and enhances efficiency

🔄 Reversible Operation

Works with TCN, TCNF, HR, HRF models for right- or left-hand threads

Provides flexibility without modification

🛡️ Die Safety Clutch

Advanced ball-clutch or overload clutch protects taps from breakage

Extends tool life and prevents costly downtime

🎯 Consistent Thread Accuracy

Delivers uniform, high-quality threads across large production volumes

Ensures superior fit and minimal deviation

🛡️ Precision-Ground Components

Close-tolerance parts ensure smooth performance and reliable interchangeability

Reduces vibration and enhances surface finish

⚙️ Speed-Optimized Operation

Efficient within 100–300 RPM, suitable for materials up to 20 HRC

Provides accurate threading at controlled speeds

🔂 Single-Cut Functionality

Roughing and finishing achieved without tool change

Simplifies operation and saves time

🧲 Stable Cutting Performance

Rigid construction with optimized cutting dynamics

Improves surface finish and extends tool life

🧪 Thread Standards Compatibility

Supports NPT, BSP, BSW, UNF, UNC, and Metric threads

Covers global threading requirements

🔑 Key Advantages:

v  Universal Machine Fit: Universal Machine Compatibility Designed for maximum adaptability; , DH die-holders offer broad compatibility across a range of machinery. They seamlessly integrate with horizontal lathes [TCNR, TK], vertical drilling, milling machines and radial drilling machines equipped with rotating and reversing spindles [TCN, TCNF, HR, HRF, TCNR], as well as CNC, VMC and HMC systems [TCNR, TK]. Additionally, they are well-suited for electric tapping machines [QA]. This wide-ranging adaptability makes them a reliable solution for both conventional and advanced machining applications.

v  Threading Flexibility: Supports both right-hand and left-hand threads with dedicated die for each.

v  Die Compatibility: Accepts all standard HSS die, only the proper die size is required.

v  Material Suitability: Optimized for ductile metals like MS, CI Casting, Low Carbon Steel, Aluminium and Copper, and also suitable for Steel.

v  Cost-Efficient Threading: Achieve precise, high-speed threading across multiple sizes using a single die-holder - minimizing tooling costs and maximizing productivity. Ideal for high-volume production environments where accuracy and efficiency are critical.

v  User Requirement: For best performance, operation by a skilled machinist is recommended.

v  Affordable Solution: More economical than conventional SD models, particularly in larger sizes.

v  High-Speed Output: Enables threading faster than Hand Threading Die Holder Model and suited for rapid multi-size threading at low cost.

⚡️Quick & Easy Installation – Model DH With [ TCN, HR, TCNR, TK ] :

v  The DH die-holder features a shank diameter and square size precisely matching standard tap dimensions (in millimeters), ensuring effortless and accurate installation directly in line with the tap specifications. This compatibility simplifies setup and enhances overall machining efficiency.

v  Insert the tap into the attachment's chuck and align it properly.

v  Lightly tighten the square nuts to hold the tap squarely in place.

v  Secure the tap by tightening the chuck nut this grips the tap firmly via the collet.

⚡️Quick & Easy Installation – Model DH With [ HRF / TCNF / Electric Tapping Machine / QA :

v  The DH die-holder features a shank diameter and square size precisely matching standard tap dimensions (in millimeters), ensuring effortless and accurate installation directly in line with the tap specifications. This compatibility simplifies setup and enhances overall machining efficiency.

v  The HRF / TCNF / Electric tapping machine model features a smartly engineered Quick Change Tap Adaptor (QA) system that allows rapid and effortless tap replacement.

🎯 High-Precision Features:

v  Reversible Operation with model TCN, TCNF, HR, HRF : Taps right- or left-hand threads without any modification.

v  Die Safety with Model HR, HRF  : Advanced ball-clutch protects taps from breakage with ultra-sensitive overload response.

v  Die Safety Model TCN, TCNF: Advanced clutch protects taps from breakage with ultra-sensitive overload response.

v  Consistent Thread Accuracy: Delivers uniform, high-quality threading across large production volumes, ensuring minimal deviation and superior fit.

v  Precision-Ground Components: All critical parts are manufactured to close tolerances, enabling seamless assembly, smooth performance, and reliable interchangeability.

v  Stable Cutting Performance: Rigid construction and optimized cutting dynamics reduce vibration, enhance surface finish, and extend tool life.

v  Speed-Optimized Operation: Performs efficiently within a wide RPM range (100–300), with excellent results even on materials with hardness up to 20 HRC.

v  Single-Cut Functionality: Roughing and finishing thread cuts achieved without tool change - just a simple handle adjustment.

v  Precision Engineering: Designed for high-speed, accurate thread cutting, suitable for low-volume production and heavy-duty jobs alike.

📐 Technical Operating Range:

v  Threading Speed: Recommended threading speed: 100–300 RPM, depending on material hardness, thread size/pitch, and chaser condition. (Always use coolant for finish-grade threads and longer tap life.)

v  Material Hardness: 0–20 HRC

🛠️ Maintenance Note:

To extend the life of this tapping attachment or any die head, die holder, or tap chuck avoid constant use at upper or lower limit capacities. Consider rotating between two or three units for heavy-duty applications.


🔩 Chaser Thread Standards

Thread

Full Form

Description

NPT

National Pipe Taper

Tapered thread used in U.S. pipe fittings. Creates a seal via thread interference.

BSP

British Standard Pipe

Common in Europe and Asia. Includes BSPT (tapered) and BSPP (parallel) threads.

BSW

British Standard Whitworth

Coarse thread with rounded crests and roots. Used in older British machinery.

UNF

Unified National Fine

Fine-pitch thread used in precision applications. Part of the Unified Thread Standard.

UNC

Unified National Coarse

Coarse-pitch thread for general fastening. Also part of the Unified Thread Standard.

Metric

ISO Metric Thread

International standard. Uses millimeter-based pitch and diameter.

🧰 Where They're Commonly Used

v  NPT: Plumbing, gas lines, hydraulic systems (mostly in North America)

v  BSP: Water and fluid systems (Europe, Asia, Australia)

v  BSW: Restoration, vintage British equipment

v  UNF/UNC: Automotive, aerospace, general engineering (U.S. and Canada)

v  Metric: Global standard for bolts, screws, and fasteners

🏭 Chaser Material -  Performance Comparison

Feature

M2

M2 + Coating

M35

M35 + Coating

Base Material

HSS (no cobalt)

Same + surface coating

HSS + 5% cobalt

Same + surface coating

Heat Resistance

Moderate

Improved

High

Excellent

Wear Resistance

Good

Better

Very Good

Superior

Tool Life

Standard

Longer

Long

Longest

Thread Finish

Acceptable

Smoother

Clean

Best-in-class

Cost

Low

Slightly higher

Higher

Highest

Ideal Use

Mild steel, alloys

Medium-duty runs

Stainless, tool steel

High-speed, tough jobs

⚙️ Estimated Production Ratios (Relative Tool Life)

Chaser Type

Relative Tool Life

Typical Usage Ratio*

M2

1× (baseline)

40–50%

M2 + Coating

~1.5×

20–25%

M35

~2×

15–20%

M35 + Coating

~2.5–3×

10–15%

*These ratios reflect how often each type might be used in a mixed production setup, assuming cost and performance are balanced.

🔍 Production Insights

v  M2 is suitable for short-run jobs or general-purpose threading where cost is a priority.

v  M2 with coating offers better performance in medium-duty production, especially with coolant-assisted threading.

v  M35 is built for demanding materials like stainless steel and excels in automated setups.

v  M35 with coating is the top-tier choice for continuous, high-speed production with minimal downtime.

💡 Decision Tip

If your production involves frequent threading of hard materials or long cycle times, investing in M35 with coating can reduce tool changes and improve consistency. But for cost-sensitive, low-to-medium complexity jobs, M2 or M2 with coating may be more economical.



🎯 "Intelligent Quick-Analysis Tool Designed For Discerning Business Customers." 🎯

 

🛠️ DH Model Die-Holder – Dimensional Range Smart Overview

Model

OD Size

Threading Capacity (mm)

Threading Capacity (inch)

Thread Length

Shank Dia (MM) X Square (MM)

Suitable For

DH - Approx Weight (Kg.)

DH-1

13/16"

3 – 7 mm

1/8” – 1/4”

35 mm

10 X 8 mm

TCN1, TCNR1, TCNF1 [QA1-M-10 (3/8")], TK1/HR2 [S-222], HRF2 [QA1- M-10 (3/8")]

0.150 Kg.

DH-1

1"

3 – 7 mm

1/8” – 1/4”

35 mm

10 X 8 mm

TCN1, TCNR1, TCNF1 [QA1- M-10 (3/8")], TK1/HR2 [S-222], HRF2 [QA1- M-10 (3/8")]

0.160 Kg.

DH-2

1"

6 – 10 mm

1/4” – 3/8”

38 mm

12.50 X 10 mm

TCN2, TCNR2, TCNF2 [QA40-M-16 (5/8")], TK2/HR3 [S-453], HRF3 [QA40- M-16 (5/8")]

0.200 Kg.

DH-3

1-5/16"

6 – 14 mm

1/4” – 9/16”

40 mm

14 X 11.20 mm

TCN3, TCNR3, TCNF3 [QA40-M-18/M-20 (3/4")], TK2/HR3 [S-453], HRF3 [QA40- M-18/M-20 (3/4")]

0.330 Kg.

DH-4

1-1/2"

10 – 18 mm

3/8” – 3/4”

40 mm

14 X 11.20 mm

TCN4-5, TCNR4-5, TCNF4-5 [QA3- M-18/M-20 (3/4")], TK3/HR4 [S-613], HRF4 [QA3- M-18/M-20 (3/4")]

0.350 Kg.


🔩 DH Series Die Holder – Quick Smart Summary

The DH Die Holder is a versatile external threading solution that transforms standard tapping attachments into high-efficiency threading tools. Designed for both manual and automated setups, it offers universal machine compatibility, bidirectional threading, and precision-ground components—making it ideal for cost-efficient, high-volume production environments.

🔑 Key Features

v  🧰 Universal Machine Fit: Compatible with drilling, milling, radial drilling, CNC, VMC, HMC, and electric tapping machines.

v  🔁 Thread Direction Flexibility: Supports both right-hand and left-hand threads with dedicated dies.

v  🔧 Die Compatibility: Accepts all standard HSS dies; only correct die size required.

v  🧪 Material Versatility: Optimized for MS, CI casting, low carbon steel, aluminum, copper, and steel.

v  💲 Cost-Efficient Threading: Enables precise, high-speed threading across multiple sizes using one holder—reducing tooling costs.

v  Quick & Easy Installation: Shank diameter and square size match standard tap dimensions; QA system allows rapid tap replacement.

v  🛡️ Die Safety Clutch: Advanced ball-clutch or overload clutch protects taps from breakage.

v  🎯 Consistent Thread Accuracy: Delivers uniform, high-quality threads across large production runs.

v  🛡️ Precision-Ground Components: Close-tolerance parts ensure smooth performance and reliable interchangeability.

v  🔂 Single-Cut Functionality: Roughing and finishing achieved without tool change—just a handle adjustment.

v  🧲 Stable Cutting Performance: Rigid construction reduces vibration and enhances surface finish.

v  🧪 Thread Standards Compatibility: Supports NPT, BSP, BSW, UNF, UNC, and Metric threads.

⚙️ Operating Highlights

v  Threading Speed Range: Efficient between 100–300 RPM depending on material hardness and die condition.

v  Material Hardness Capability: Suitable for metals up to 20 HRC.

v  Quick Installation: Tap insertion and alignment simplified with square nut and chuck system.

📌 Safety & Performance Tips

v  💧 Use Coolant: Apply cutting fluid for better finish and longer die life.

v  🔄 Avoid Overload: Rotate between units for heavy-duty use; avoid extreme capacity limits.

v  Correct Setup: Ensure proper die seating and tap alignment before operation.

v  🧪 Trial Cut First: Always verify thread size with a trial cut before full production

Designed for precision external threading in both manual and automated setups, the DR Series die heads feature automatic opening, circular chaser technology, and universal machine compatibility—ideal for high-speed, high-volume production environments.


🔩 DH Series Die Holder – Quick Smart Analysis

Aspect

Details

🔧 Type

Stationary Die Holder – engineered for external threading using standard HSS dies

⚙️ Function

Holds and drives threading dies securely; enables precise thread cutting without spindle reversal

🔄 Mechanism

Rigid chuck system with square nut and QA setup ensures stable die seating and smooth operation

📐 Thread Range

Supports NPT, BSP, BSW, UNF, UNC, and Metric threads across multiple sizes

🛠️ Applications

Suitable for drilling, milling, radial drilling, CNC, VMC, HMC, and electric tapping machines

Advantages

Cost-efficient threading – Quick die change – Consistent accuracy – Reduced tooling inventory

🏭 Use Case

Ideal for workshops requiring versatile threading across MS, CI, low carbon steel, aluminum, copper, and steel

v  Overview The DH Die Holder is engineered for versatile, cost-efficient external threading using standard HSS dies. It eliminates the need for specialized die-heads by securely holding dies for precision threading across multiple machine setups. Key features include:

Ø  Universal machine compatibility with drilling, milling, radial drilling, CNC, VMC, HMC, and tapping machines

Ø  Right- and left-hand thread capability with dedicated dies

Ø  Multi-thread standard support (NPT, BSP, BSW, UNF, UNC, Metric)

Ø  Single-cut threading (roughing and finishing without tool change)

Ø  Precision-ground components for vibration-free performance and superior finish

v  Tap Monitoring Integration (when paired with automated systems)

Ø  Detects torque overloads and misalignment during threading

Ø  Evaluates die seating, clutch response, and thread engagement

Ø  Provides alerts for inconsistencies in thread profile, feed rate, or die wear

v  Benefits

Ø  Reduces tooling costs by using standard dies across multiple sizes

Ø  Ensures consistent thread accuracy and superior finish

Ø   Minimizes downtime with quick die changes and easy installation

Ø  Extends tool life through overload clutch protection

Ø  Supports predictive maintenance and operator feedback in automated setups

v  Ideal For Workshops and production environments requiring flexible, multi-standard threading across diverse materials (MS, CI, low carbon steel, aluminum, copper, steel). Perfect for CNC, VMC, HMC, radial drilling, and tapping setups where cost efficiency, versatility, and reliability are essential. 


TOOLS AND APPLIANCES CORPORATION

BLOCK NO.: 135/2, BILESHWARPURA, P.O. CHHATRAL - 382729,

TA. KALOL ( N.G.), DIST. GANDHINAGAR.

MO. 6355213404, 6355251586,

Email :- taco@imitoolsindia.com, salestaco@imitoolsindia.com.


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